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Introduction to etch chambers.

This section shows simplified schematics highlighting the many differences seen in chamber types.

Chamber opened to inspect a wafer. Not much to see eh!

Our chamber or reactor must be able to maintain a vacuum, pass RF, flow gases and be temperature controlled.

Simple schematic of the important pieces.

Remind ourselves what is required.

This is what goes on.

A very simple schematic. Power to one electrode the other grounded. This is what is known as a parallel plate CCP etcher.

Simple schematic for a plasma etcher and an RIE etcher. Ion bombardment is greatest on the electrode having the RF and greater on the smaller of the two.

A more sophistocate schematic now with real values shown.

Plasma etching process. ICP tool, Cl2 etching poly Si with a PR mask. Cl radicals, Cl2+ ion incident on wafer, SiF4 by-product.

Different types of configurations which also exist.

MERIE, magnetic field generates higher density plasma and can improved uniformity in some cases. Many etch tool suppliers used B flelds before to increase plasma density and help with uniformity.

Simple CCP parallel plate reactor have limitations obviously. Faster processes with a greater process latitude can be had with a few key changes.

In a CCP chamber, as you add more RF power, you get larger dc bias as well as the plasma density benefits. However some process cannot live with tooo much dc bias.

ICP or TCP was an early improvement. This type chamber gives ~ 100x plasma density of the basic CCP tools. ICP chambers however use a far lower pressure regime, this somewhat reduces the full benefit of 100x plasma density.

These days ICP has more processes than the older CCP design. This is fortunate and convenient. There is more process develpment latitude with ICP tools.

ECR used microwave frequencies ~2GHz and large magnets to confine the plasma. Hitachi have been the most successful with this style.

Remote plasma for PR strip, but can also be used for chamber cleaning. These days most tools run a chamber clean after each wafer.

Alternative chamber designs with different plasma sources.

Helicon. Not used commercially as far as I know.

Helicon.

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